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| Section | Objectives |
|---|---|
| Models of the Design Process | - March's Model of Design - Usefulness of Design Models - Pahl and Beitz's Model of Design - BS 7000 Model of Design - Introduction to Models - French Model of Design - Building a Simple Model of Design |
| Manufacturing Processes Overview | - Basic Manufacturing Processes - Gears and Gearing - Product Shapes - Scales of Material Structure |
| Design and Designing | - Design, Creativity, Invention and Innovation - What is Good Design? - Designing as Heuristic Problem-Solving - Problems and Solutions - Design and Needs - Introduction to Design - Design as Model-Making |
| Manufacturing Process - Joining | - Welding - Brazing and Soldering - Mechanical Joining - Creating the Gearwheel - Introduction to Joining - Adhesives and Gluing |
| Case Study in Design and Innovation | - Case Study: Brompton Folding Bicycle - Concept to Prototype to Production - Prototyping and Improving - Production |
| Product Design | - Product Function or Form - Engineering or Industrial Design - The Four Ps - Marketing the Product - Introduction to Product Design |
| Manufacturing Process - Forming | - Introduction to Forming - Forming Processes - Forces Applied during Forming - Forming versus Casting - Working Temperatures - Forming the Gearwheel |
| Manufacturing Process - Casting | - Introduction to Casting - Liquefying the Material - Casting the Food Mixer Gearwheel - Casting Microstructure and Defects - Viscosity and Fluidity - Types of Casting - Casting Metals and Plastics |
| Manufacturing Process - Cutting | - Introduction to Cutting - Machine Cutting - Hardness - Mechanics of Machining - Types of Tool Material - Cutting Processes - Machining the Gearwheel |
| Introduction to Manufacturing Processes | - Foundation - The Manufacturing Process - What is Manufacturing? - Component Parts |
| Surface Engineering | - Surface Wear - Introduction to Surface Engineering - Stainless Steel - Case Study: The Kitchen Knife - Applying Surface Coating Material |
| Product Design Specification | - Introduction to Product Design Specification - PDS Checklist - PDS Development |
| Conceptual Design | - Concept to Prototype Case Study - Jet Engine - The Importance of Concept - Concept to Prototype - Conceptual Design Case Study - Human-Powered Flight - Establishing the Design Space |
| Optical Materials Engineering | - Scratch-resistant Coatings - Optical Materials Selection - Optical Properties of Light - Anti-reflective Coatings |
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