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API API-510 Exam Syllabus Topics:

SectionObjectives
Repair, Alteration, and Rerating- Repair procedures
  • 1. Post-weld heat treatment requirements
    • 2. Welding repairs and procedures
      - Alteration and rerating requirements
      • 1. Documentation and code compliance
        • 2. Pressure vessel rerating principles
          Pressure Vessel Design and Engineering Fundamentals- Design principles and calculations
          • 1. Design pressure and temperature considerations
            • 2. Allowable stress and material selection
              - Construction and fabrication basics
              • 1. Fabrication standards (ASME Section VIII)
                • 2. Weld joint efficiency
                  Risk and Integrity Management- Risk-based inspection (RBI)
                  • 1. Probability and consequence of failure
                    • 2. API 580 concepts
                      Codes, Standards, and Fitness-for-Service- Fitness-for-service evaluation
                      • 1. Defect assessment methodologies
                        • 2. API 579/ASME FFS-1 concepts
                          - API and ASME standards
                          • 1. ASME Section VIII overview
                            • 2. API 510 inspection code requirements
                              Inspection, Testing, and Monitoring- In-service inspection methods
                              • 1. Nondestructive examination (UT, RT, MT, PT)
                                • 2. Visual inspection techniques
                                  - Corrosion monitoring and assessment
                                  • 1. Remaining life calculations
                                    • 2. Corrosion mechanisms

                                      API Pressure Vessel Inspector Sample Questions:

                                      1. What is the role of the API-510 code in pressure vessel inspection following a natural disaster?

                                      A) It mandates a complete overhaul of the vessel
                                      B) It specifies more frequent inspections and assessments
                                      C) It has no specific guidelines for post-disaster inspection
                                      D) It provides guidelines for immediate decommissioning


                                      2. What is the maximum allowable working pressure (MAWP) recalculated after a significant repair?

                                      A) Biannually
                                      B) Every five years
                                      C) Annually
                                      D) After each repair


                                      3. Discuss how API-510 standards can be effectively communicated and implemented across an organization with multiple international locations.


                                      4. Under which of the following condition(s) should you require the removal of safety relief device(s)?

                                      A) If a pressure test is being conducted in which the test pressure will exceed the set pressure of the safety relief valve with the lowest setting
                                      B) The safety relief device was opening on a irregular, unexplainable basis
                                      C) Blowback had been detected and the manufacturers recommend removal
                                      D) Surface corrosion on the body of the relief device


                                      5. Under API-510, which type of inspection is mandatory after the alteration of a pressure vessel?

                                      A) Radiography
                                      B) Internal inspection
                                      C) Ultrasonic testing
                                      D) External inspection


                                      Solutions:

                                      Question # 1
                                      Answer: B
                                      Question # 2
                                      Answer: D
                                      Question # 3
                                      Answer: Only visible for members
                                      Question # 4
                                      Answer: A
                                      Question # 5
                                      Answer: B

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